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imageHow to Replace an audi a3 keys smart audi key replacement cost Replacement (Borschevik.ru) G28 Engine Speed Sensor

In this video, Charles the Humble Mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is situated near the edges of the transmission, above the flywheel ring gear. It transmits a signal to the ECU through an uncolored wire T55/49, then to the tachometer located on the instrument cluster.

1. Engine Speed Sensor

The sensor is located at the edge of the transmission above the flywheel ring gear, the G28 Engine Speed Sensor sends signals to ECU pin T55/49 via an uncolored wire. The ECU utilizes this information to control boost and fuel. It also sends an indication to the G5 Tachometer located in the instrument cluster.

The sensor is used as a reference to correlate with the G40 Camshaft Position Sensor. The ecu must be aware when the crankshaft is TDC and where the camshaft is so it can activate spark and injectors accordingly.

If this sensor fails, the ECU will display a P00160 error message. This indicates that the Crank Shaft is out of alignment with the Intake Camshaft. It could also be a sign of the possibility of a chain stretch or jumped chain link in the upper chain of timing. However the code will not appear on its own, without additional information from other sensors (G4 and G40).

Testing is a bit tricky as there are two different pins for the connector and they serve different purposes but the most effective way to test it is by measuring resistance between the sensor and the ECU. When the sensor is functional, it should read approximately 1000 ohms. Look for signs of coolant, or oil in the connector bay if you are experiencing problems with this part.

2. Injectors

Yesterday, when i was accelerating to the fullest speed from highway paytoll, i experienced a big cut in power like the engine is out of gas or injectors aren't firing any more. In the morning, i removed the spark plugs, 3 were soaked with gazoline and the fourth was dry. When I start the engine without sparks i put tissue on the top of each hole in the injector and the 3 drenched with gazoline jump out but the 4th stay closed. I tested the ground connection on ECU pins 14/55,30/55 and 48/55 I got zero Ohm. Therefore, i think the issue is somewhere else.

I also tried to reset the PID but with no luck. The car is able to start if the G28 is not plugged in and it runs perfectly when it is plugged in but it still is experiencing intermittent misfires at higher RPM. The coolant temperature sensor (G62) shows the wrong temperature of that is -49c even after unplugging it. Also i noticed that the oil pressure gauge in the cockpit shows 2 bar, whereas the actual pressure is 0.0 when I crank up the engine.

I'm not certain what to do, i think i've pretty much ruled out everything else. But i'm worried that i might have missed something. Let me know if you have any ideas! TIA!

3. Fuel Pump

The fuel pump of the g28 receives signals from the RPM sensor. The GM-style sender is the same as the G4 and both function in the 80 100 200, UrS and RS2 cars so you can easily find one at a salvage yard or from a parts store. It is simple to test them: simply switch your DMM into resistance mode and measure the distance between pins 1 and 2 (with the bump at the connector end facing upwards). They should be infinite Ohms.

4. ECU

Our 20vt turbo (3B AAN, ABY and ADU) engines have an ECU that has to know the position and speed of the crankshaft in order to make decisions regarding timing of the fuel injector, for example. It utilizes a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you encounter a problem with either of these sensors, the diagnostic scanner will show codes that could cause an engine shutdown.

A failing G28 sensor could cause an inaccurate speed counter for the gearbox or a gearbox that shifts more quickly than normal, or a misfire while in the gear. If you experience any of these issues, it is likely your sensor is going bad and requires replacement. The good thing is that they are very affordable and readily available, especially in the case of an Bosch sensor, like ours. Alternately, GM's version this component is a good option.

5. Tachometer

A malfunctioning engine speed sensor could be the reason behind many problems in your car. It's an essential component of the transmission of your audi replacement key because it relays information to the ECU about how fast or slowly the engine of the car is spinning. This sensor can cause the transmission to malfunction and other car components to be affected.

imageThe G5 engine speed sensor is located on the edge of the transmission above the flywheel ring gear. It transmits a signal to the ECU at pin T55/49 via a grey wire. The ECU then uses and processes this signal to regulate fuel, timig, and boost and then sends it on to the G5 tachometer inside the instrument cluster. You can determine if the sensor is in failure by examining the continuity from the sensor to the tachometer. You can also examine the continuity between pins T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]), and between pin T6a/1 and pin T26a/12. You should observe approximately 1000 ohms of resistance between those points. This is a standard part across the audi a5 key fob 80, 100 200, UrS and RS2 range from 1985 MC through the 1997 UrS AAN and 1995 RS2 ADU, so the best ones might be availble in wrecking yards.
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